Prusa Mendel/pt

From RepRap
Revision as of 04:33, 25 August 2014 by Geeetech (talk | contribs) (Veja também)
Jump to: navigation, search


Prusa Mendel Documentation
Crystal Clear action run.png
Prusa Mendel

Release status: working


OBS: essa página esta sendo traduzida aos poucos da versão original em inglês, por isso você irá ver partes escritas em inglês no meio da mesma.

Se você for construir essa máquina utilizando o sistema de medidas inglês/americano SAE(imperial),veja também este artigoSAE Prusa Mendel.

Prusa Mendel é o modelo Ford T das impressoras 3D.

Assim como o modelo T, a Prusa Mendel traz melhorias em relação ao formato anterior deixando sua fabricação mais ágil. A Prusa Mendel é uma reedição simplificada do modelo Mendel original. Por padrão, ela usa mancais impressos, ao invés dos rolamentos normalmente usados, embora existam outras opções de substituição de baixo custo como os rolamentos lineares lm8uu e outros tipos de rolamentos ou mancais de baixo custo disponíveis no mercado. A versão atual utiliza três rolamentos 608 ao todo, um para o eixo X e dois para o eixo Y. Os rolamentos 624 não são mais usados.


O principal objetivo da Prusa é a de ser a mais objetiva e simples impressora 3D que possa ser construida.

  • É muito simples de construí-la.
  • É muito simples modifica-la.
  • É muito simples imprimi-la para seus amigos.
  • É muito simples consertá-la.

Devido a sua pouca complexidade, a Prusa Mendel pode ser considerada algo feito ao vivo. Ela é atualizada a todo momento. Esta é uma característica rara mas ela deveria ser a norma. Nós estamos vivendo ela, então nós não nos preoucupamos se ela fica um pouco diferente a cada momento; nossa impressora imprimir essas diferenças ao mesmo tempo em que surgem ;-)

<videoflash>tyVM3-v84I0</videoflash>

Desenvolvimento

O histórico do desenvolvimento da Prusa Mendel está hospedado no sítio github: http://github.com/prusajr/PrusaMendel.

Você pode acompanhar a sequência de alterações em Changelog.

Você pode inscrever-se no github gratuitamente e ingressar no projeto começando a trabalhar nele.

História

Lista de Materiais

Peças Impressas

Quantity Description Type Comments Diagram
2 coupling RP stl[[1]] Pm-coupler.jpg
3 endstop-holder RP stl[[2]] Pm-endstop-holder.png
1 x-carriage RP stl[[3]] Pm-x-cariage.jpg
1 x-end-idler RP stl[[4]] Pm-x-idler.jpg
1 x-end-motor RP stl[[5]] Pm-x-motor.jpg
1 y-motor-bracket RP Pm-y-motor-bracket.jpg
2 z-motor-mount RP stl[[6]] Pm-z-motor.jpg
4 belt-clamp RP stl[[7]] Pm-belt-clamp.jpg
8 bar-clamp RP Pm-bar-clamp.jpg
2 rod-clamp RP Pm-rod-clamp.jpg
2 pulley RP Pm-pulley.jpg
4 frame-vertex with foot RP Pm-frame-vertex-foot.jpg
2 frame-vertex RP Pm-frame-vertex-footless.jpg
12 pla-bushing RP-PLA check your build file, the file makes either 4 or 12 Pm-bushings.jpg
NOTE: Many alternatives exist to the standard Prusa RP parts. Head over to RP alternatives to check out other options. If you are just getting started with reprap, it is recommended to use the standard BOM of RP parts to keep life simple.

Peças Não Impressas ("vitaminas")

Note que peças adicionais são necessárias para o extrusor, entretanto algumas das peças do extrusor estão incluídas na tabela abaixo.

Required
Quantity Description Type Comments
83 M8 nut Fastener Buy a 100-pack to be on the safe side. M8nut.jpg
93 M8 washer Fastener Buy a 100-pack to be on the safe side.
6 M8×30 mudguard / fender washer Fastener
2 M4×20 bolt Fastener To mount the extruder
2 M4 nut Fastener To mount the extruder
2 M4 washer Fastener To mount the extruder
22 M3×10 bolt Fastener
16 M3×25 bolt Fastener Or eight M3×25 bolt plus eight M3x20 bolts. The M3x25 bolts are too long for the recent Prusa z-motor-holder and rod-clamp, and also for the Z motor couplings. See Section 8, steps 4 and 13 for details.
4 M3×40 bolt Fastener
70 M3 washer Fastener
40 M3 nut Fastener 8 optionally locknut / stop nut / nyloc
2 M3 grub screw / set screw Fastener M3x8 seems about ideal but anything 6mm or longer should do. If these are hard to get, additional M3×10 bolts will do the job instead.
3 608 roller skate / inline skate / skateboard bearing Bearings You don't need to ask for a "608 bearing" at a skate shop, just ask for wheel bearings.
4 ballpoint pen springs Spring To fit over M3 bolts. Ballpoint pens are a common, cheap source of suitable springs. They are about 25mm long and compress to about 10mm.
6 M8×370mm Threaded rod 3 per side

Note: The threaded rods can be cut from larger 6x1m pieces (see Threaded Rod Cut Order below).
4 M8×294mm Threaded rod front / rear
3 M8×440mm Threaded rod top / bottom
2 M8×210mm Threaded rod Z-leadscrew
1 M8×50mm Threaded rod or M8x30 or longer bolt for X idler. Take care: if the bolt is too long, it may not be threaded along a sufficient length
2 8mm×420mm Smooth rod X-bar

Note: 304 Stainless Steel or A2 Tool Steel are recommended for smooth rods as it can help to prevent friction from rust and manufacturing (straightness) standards are higher. Rust issues can be prevented on the normal steel rods by maintaining a coat of oil. The smooth rods can also be cut from larger 3x1m pieces (see Smooth Rod Cut Order below).
2 8mm×406mm Smooth rod Y-bar
2 8mm×350mm Smooth rod Z-bar
1 225mm×225mm print top plate Thick Sheet
1 140mm×225mm print bottom plate Thick Sheet Note: The Prusa Iteration 2 design does not use a print bottom plate.
1 840mm×5mm T5 pitch timing belt Belt Y axis
1 900mm×5mm T5 pitch timing belt Belt X axis
5 NEMA 17 bipolar stepper motor Stepper Be sure to get ones with at least 20mm of shaft length. Shorter shafts require modifications to the X pulley assembly and Z motor couplers. One of the five motors, for use with the extruder, should be capable of creating a holding torque of at least 40Ncm, at the very least.
50 small cable binder / ziptie Misc
1 Wade's Geared Extruder for 1.75mm filament RepRap Universal Mini Extruder; or any other compatible extruder for either
1 Electronics + endstops This can be RAMPS, Sanguinololu, Gen6, Gen7, Gen3, or any other Mendel compatible electronics. Endstops are either optical switches or microswitches (Recommended), and you need three, one for each of the X, Y, Z axes.
Optional
Quantity Description Type Comments
3 30mm×10mm Optoflags Thin Sheet if using opto endstops
2 8mm ID spring Spring to eliminate backlash in the z axis
1 object with precisely 290mm length for frame alignment
1 object with precisely 234mm length for frame alignment

Note: You can combine the latter two by having a piece of thick sheet with dimensions 290mm×234mm. Make sure to mark which side is which.

Threaded Rod Cut Order (when cutting from 1m lengths):

 Required: 6x1m Long 8mm Threaded Rods (or 5x1m pieces + 1x50cm piece)
 
 Rod 1: 370mm, 370mm, 210mm, ~50mm (The last piece will end up somewhat shorter than 50mm. )
 Rod 2: 370mm, 370mm, 210mm, ~50mm ( Use it for your idler. Alternatively, an M8x30 or     )
 Rod 3: 370mm, 294mm, 294mm, ~42mm ( longer bolt can be used.                              )
 Rod 4: 370mm, 294mm, 294mm, ~42mm (Also, a piece of M8x20 threaded rod can be used        )
 Rod 5: 440mm, 440mm, ~120mm       ( for the wade's/greg's extruder idler.                 )
 Rod 6: 440mm

Smooth Rod Cut Order (when cutting from 1m lengths):

 Required: 3x1m Long 8mm Smooth Stainless Steel Rod 
 
 Rod 1: 420mm, 420mm 
 Rod 2: 406mm, 406mm
 Rod 3: 350mm, 350mm

The Prusa Mendel uses the 4 drivers in the standard Mendel electronics package to drive 5 motors by using two steppers wired in parallel to one driver [8].

Onde Comprar

See the Mendel Buyers Guide for information on where to purchase all of the parts needed.

See the Prusa Buyers Guide for information on where to purchase all of the parts needed.

Imprimindo as Peças

A printed set of Prusa Mendel parts

Imprimindo uma Prusa em uma Mendel

There are now four plates, sized to fit within a 200 x 200 x 140mm build platform.

mendle-plate-1.stl ~12h04m

mendle-plate-2.stl ~7h50m

mendle-plate-3.stl ~8h16m

mendle-plate-4.stl ~3h54m


(The Printing Time Estimates provided are based on 30mm/sec print speeds, and 25% infill. Your times will likely differ.)

(Help me out here: Are Bushings/bearings another print?)

Printing a Prusa on something else

Last but not least, if you have a machine won't print the above plates, or if you're in need of spare parts, all the .stl files necessary to print a Prusa Mendel are available on the PrusaMendel Github where you can download them and print them individually.

Comprando as peças impressas

Mendel_Buyers_Guide#RepRapped_Parts_Kits

Assembly

Media

Prusa Improvements/Hacks

Veja também


=where to get