The page RepRapElectronics has a good high-level description of what the electronics do and how they connect to the rest of the system. The standard, well-tested RepRap electronics are described at circuit board construction. Various ways of mounting and cooling RepRap electronics (whether standard or nonstandard) are described at Electronics Improvements.
Many people have come up with ideas for improving on those electronics. We list and compare and contrast some of those ideas here.
Feel free to download the current version of the RepRap electronics on SourceForge and make improvements, rather than starting from scratch.
If you want to know about the weird naming convention/s being used here, including the strange ( and broken) "Gen X" nomenclature, please see Electronics_Variations.
- Generation 6 Electronics -- easy plug n play electronics, single board solution
- Generation 3 Electronics/Tech Zone Remix -- Gen3 electronics with a more compact layout
- Pololu Electronics -- very simple electronics that can be printed by RepRap itself. Can also be built on stripboard. Fully tested, and supported by the standard RepRap software.
- RAMPS -- An Arduino Mega shield-type board. Very popular.
- HBox_RepRap_Electronics -- Cutting edge electronics soon going on sale
- Mendel Buyers Guide and PartsSupplies list a few places to buy a complete kit of electronics
- circuit board construction -- the standard RepRap electronics, currently Mendel
- Generation 6 Electronics -- easy plug n play electronics, single board solution
- Generation 4 Electronics -- (add short summary here)
- Generation 3 Electronics -- also the standard Mendel RepRap electronics
- Generation 2 Electronics -- a set of electronics still working for current machine designs. Some prefer it, as it's easier to solder (no SMD).
- Is it possible to build a RepRap that, instead of using the standard Stepper Motor Driver 2.3 boards, instead used some other stepper motor driver boards? Yes -- a crude test of the Pololu Electronics seems to indicate they would work fine ... Not ready to work with Mega as firmware not released.
- BuildingTheCommonElectronicsForAllTheControlBoards -- the earlier standard boards for Darwin
- Laser Cutter control electronics are very different from motor drivers and extruder controllers.
- Hacks to the RepRap Extruder Controller v2.2
- Hacks to the RepRap Motherboard v1.1
- PCB adaptions for Mendel -- converting the fully-assembled MakerBot CupCake electronics to use screw terminals for RepRap
- BuildingAStripboardStepperController -- deprecated.
- MakeIDCCable -- the cables used in many (most? all?) RepRaps and RepStraps.
- 4 Axis TB6560 CNC Stepper Motor Driver Board Controller -- 4 Axis TB6560 CNC Stepper Motor Driver Board Controller (4+1 channel CNC board ment to be used from parallel port but can be easily used from mcu. Includes opto insulation, 4 stepper channels and 1 relay. Includes large heat sink and is capable of running steppers up to 24V, 3A)
- Repic -- "as simple as possible" all-in-one electronics based on PIC18F4550 or PIC24, on single-sided, through-hole PCB.
general techniques for making circuit boards
- According to some estimates, the vast majority of RepRap and RepStrap machines use one of the above custom PCBs specifically designed for RepRap and fabbed by a commercial PCB fabricator. Mendel Buyers Guide and PartsSupplies lists some of the places selling such PCBs, either the empty PCB or the assembled PCBA with all the parts already soldered on.
- Many developers assemble extremely experimental electronic prototypes on bits of stripboard.
- A few developers fabricate their own custom PCBs with a relatively crude homebrew process:
ideas that are still theoretical
Various pie-in-the-sky ideas ...
- One of the more fascinating ideas is to use the RepRap itself to help manufacture the next generation of electronics. We talk more about that idea on the Automated Circuitry Making page.
- Is it possible to build a RepRap that, instead of using the standard Stepper Motor Driver 2.3 boards, instead used some other stepper motor driver boards? perhaps the open-source OpenStepper boards ( from http://openservo.com/ ) or the open-source Linistepper ( from http://www.romanblack.com/lini.htm )?
- Is it possible to build a RepRap that, instead of using stepper motors, instead used slower, smaller, cheaper hobby R/C servo motors?
- Is it possible to build a RepRap that, instead of using stepper motors, uses faster, bigger, more expensive DC motors?
- Is it possible to build a RepRap that, instead of using stepper motors, uses faster, bigger, more expensive AC motors?
- Is it possible to build a RepRap that, instead of using stepper motors, uses nitinol shape-memory wire?
- Is it possible to build a RepRap that can print photovoltaic cells?
- Is it possible to build a RepRap that, instead of using 8-bit Atmel AVR microcontrollers, instead uses 32-bit ARM microcontrollers -- perhaps one of the ones listed at Vaporware Electronics ?
There are a variety of ways of "improving" the RepRap electronics -- but, alas, several of these ways conflict with each other:
- reduce the net cost of all the motors and electronics and connectors, when fabricated and assembled at commercial PCB fab and board assembly house in high volumes. This seems to imply putting everything on one board, eliminating the cost of connectors between boards; eliminating parts that are not absolutely essential to run a single RepRap with a single extruder; and using tiny narrow-pitch surface-mount components packed tightly together, to reduce the size and therefore cost of the PCB.
- add one or more features that early RepRap electronics doesn't have
- SD card reader and LCD screen so that it can run "stand-alone" disconnected from any PC host.
- high-power stepper drivers to drive bigger, faster RepRaps
- 7 stepper drivers so it can run 3 axis plus 4 extruder heads -- a Mendel Multiple Extruder -- or a Stewart platform plus 1 extruder head, etc.
- lots of thermistors so it can occasionally pause and wait for motors and motor drivers to cool off if necessary, rather than covering them with enough heavy heat sinks to cover the worst case.
- all the stuff necessary to interface with magnetic linear encoders or optical linear encoders to directly measure the position of the tool head. This lets the firmware immediately detect and correct "skipped steps" ... and also enables microstepping with optical feedback that may give higher positioning precision.
- make it possible for people to fab the boards with a relatively crude homebrew process -- perhaps one of the Automated Circuitry Making techniques. This implies spacing parts relatively far apart to leave more room for the relatively wide isolation gaps and wide traces these techniques produce.
- As far as possible, use only widely-available parts that are unlikely to go obsolete soon -- available from multiple manufacturers, etc.
- Lots of flexibility to allow a variety of "functional units" to be substituted. Then the assembler can use whatever is cheapest at the time and location. Easy to switch to alternate parts if the original parts are unavailable. Easy to experiment by temporarily swapping in a new functional unit to test if it is really better than the old unit. Easy to upgrade just one functional unit if a better unit becomes available -- less buggy, more fault-tolerant, faster, more power-efficient, etc.
- Each motor driver on a separate board, for the reasons listed at PMinMO: "Why Modular Designs?".
- make it possible for people to assemble all the parts on the boards with relatively crude soldering tools -- this implies easy-to-solder parts, either through-hole parts or large wide-pitch surface-mount parts.
- Does it work at all ? Testing RepRap Electronics
- How do I use the RepRap Stepper Tester ?
- How do I use the OpenCircuits Stepper Tester ?
- Does it shut off properly when it overheats or slams into an end-stop?
- What is the cost compared to the standard RepRap electronics?
- Does it print things faster than the standard RepRap electronics?
- Does it print things more accurately than the standard RepRap electronics?
The process of releasing improved electronic designs in a way that makes it easy for other people to use and make further improvements is described at ElectronicsReleaseProcess.
- RepRap Electronics forum -- mostly talks about things that have gone wrong; perhaps you can figure out how to make future electronics less vulnerable to these problems.
- Reprap Electronics Development specifically discusses developing new electronics.
- reprap-dev -- RepRap 3D printing development often talks about developing electronics.
- Mechanical Computer