- 1 Introduction
- 2 Features
- 3 Schematic & Board Images
- 4 Where to get it?!
- 5 EAGLE files, parts list
- 6 Assembly Instructions (Version 0.7 - 1.3a)
- 7 Software
- 8 Final Check
- 9 Sanguinololu Firmware
- 10 Microstepping Jumper Settings
- 11 Revision 0.5 / 0.6 Info
- 12 Revision History
Sanguinololu is a low-cost all-in-one electronics solution for Reprap and other CNC devices. It features an onboard Sanguino clone using the ATMEGA644P though a ATMEGA1284 is easily dropped in. Its four axes are powered by Pololu pin compatible stepper drivers.
The board features a developer friendly expansion port supporting I2C, SPI, UART, as well as a few ADC pins. All 14 expansion pins can be used as GPIO as well.
The board is designed to be flexible in the user's power source availability, allowing for an ATX power supply to power the board, or the user can chose to install the voltage regulator kit for use with any power supply 7V-30V.
Latest revision: Version 1.3a - Updated July 21, 2011
Version 1.3a has no software changes - the pin assignments remain the same and your 1.2+ compatible firmware should work here fine. The hardware changes:
- Removed the Molex HDD connector in favor of using the voltage regulator - some power supplies give a dirty 5V signal when there is no motherboard load, so its better to just use the power supply's ATX+4 connector and the 5V voltage regulator.
- Added a jumper to enable/disable USB auto-reset. This way if you're printing from an SD card using SDSL you can disconnect your USB and reconnect it without interrupting a print.
- R7 and R8 are now 100k pull-up resistors that are on the stepper-enable lines. This ensures the stepper motors stay disabled and don't move while uploading new firmware, rebooting, etc. The current limiting resistors for the FTDI are gone.
- There is an extra Z-motor header for Prusa Mendel.
Latest posts in the Forum
- Small design - board is 100mm x 50mm (4" x 2") - barely an inch longer than a business card!
- Sanguino clone, Atmel's ATmega644P - ATmega1284 drop-in compatible!!
- Up to 4 Pololu (or Pololu compatible) on-board (X,Y,Z,Extruder) (A4983 without voltage regulator)
- Supports multiple power configurations
- -- Logic & Motors supplied by ATX power supply (needs molex harddrive connector, and optional 4pin atx connector for additional 12v/supply voltage)
- -- Motors supplied by 5mm screw terminal 7-35V
- -- Logic supplied by USB bus
- -- Logic supplied by optional on-board voltage regulator (molex harddrive connector cannot be installed at the same time)
- Supports multiple communication configurations
- -- FT232RL on-board for USB connectivity
- -- USB2TTL header is available for FTDI cable, or BlueSMIRF bluetooth module
- 2 thermistor connectors with circuitry
- 2 N-MOSFETs for extruder/bed, or whatever
- Selectable 12v(or supply voltage)/5v endstop voltage
- Edge connectors enabling right-angle connections
- Silkscreen for connectors on both sides of the board, facilitating bottom cable connections
- 13 Extra pins available for expansion and development - 6 analog and 8 digital, with the following capabilities
- -- UART1 (RX and TX)
- -- I2C (SDA and SCL)
- -- SPI (MOSI, MISO, SCK)
- -- PWM pin (1)
- -- Analog I/O (5)
- All through-hole components (except FTDI chip) for easy DIY soldering
Schematic & Board Images
Where to get it?!
You can get the bare pcb or a complete kit at:
(if any other resellers have this available, please add to this section)
You will also need Pololu or Pololu compatible stepper drivers such as StepStick
EAGLE files, parts list
Schematics, board, images: https://github.com/mosfet/Sanguinololu/tree/master/rev1.1
Mouser BoM for Sanguinololu 1.3A with polarized connectors. https://www.mouser.com/ProjectManager/ProjectDetail.aspx?AccessID=362F4749E3 Updated 11 August 2011. Switched from vertical 4pin 12v connector (Molex PN 39-28-1043) to right angle 4pin 12v connector (Molex PN 39-30-1040)
Assembly Instructions (Version 0.7 - 1.3a)
For older versions see Sanguinololu_0.6
For users soldering a 1.3a board, note that you'll have a couple of changes:
- You'll have a 2-pin male header and jumper shunt to solder for the AUTO-RST function of the FTDI. This is located right above the ATMEGA chip. TODO: Get pics of 1.3a
- R7 & R8 are 100K resistors and are part of the recommended assembly.
For 1.2a board users:
- R7 and R8 should be replaced with wire bridges. I use two clipped leads from a previously soldered part to replace the resistors normally in R7 and R8. TODO: Get pics of 1.2 with R7 & R8 bridges
For users with a 1.1 PCB who would like to modify it to make an (electrically/firmware) equivalent to a 1.2 PCB, this drawing shows the track cuts and additional wire links required. Note: Wire bridges are now used in place of R7 and R8 on 1.2, and 1.1-modded boards.
Further modding to create a 1.3a equivalent PCB can be achieved by:
- "Mount[ing] C7 in a small socket in such a way that you can unplug it" - as per Adrians Prusa Notes - Electronics
- Adding two 100k pull-up resisitors, one each between 5V and Pin 20 and Pin 35 of the ATMEGA chip.
TODO: Get pics
Gather the tools you will need to perform push through hole soldering, and if you opted for the on-board FTDI kit, some SMT soldering as well. Soldering pencil and/or iron, solder, and most importantly: flux! I can't stress how much easier flux makes soldering the SMT device.
Carefully inspect your board for defects. Look for strange connections between traces. Become familiar with the locations of devices from the back as well as the front.
Gather your components and ensure you have the complete parts list for your selection. This photo shows enough parts for two Sanguinololus - one with ATX connectors and the other with screw terminal and voltage regulator.
Soldering the FTDI
Install the FT232RL FTDI IC. Note the orientation of the silkscreen. Solder using your favorite SMT soldering method. The board pictured was tinned from the fabrication shop. After applying flux to the pads, and carefully placing the chip, it was easily soldered by touching the tip of the soldering pencil to the end of pad to tack the chip down, and then on the pin it self to flow the solder correctly. If you're not sure you want to tackle the SMT soldering, you can get the PCB with the USB pre-soldered [here].
IC100 FT232RL FT232RLSSOP
Next install the FTDI components. mind the polarization on the electrolytic (C16).
J1 USB USBPTH C7 0.1uF CAPPTH2 C8 0.1uF CAPPTH2 C11 0.1uF CAPPTH2 C15 0.1uF CAPPTH2 C16 4.7uF CAP_POLPTH2
Now is a good time to test the FTDI chip. Plug a USB cable into the port. The device should show up as a COM port or a TTY device and allow it to be opened. If you temporarily connect the 'TX' and 'RX' pins on the USB2TTL port on the back of the board anything you type in your terminal application (such as PuTTy) should be echoed back to you.
Soldering Sanguinololu Core
Next, solder the female headers, making sure they're straight and completely seated on the PCB. Where two lengths of header strip are placed so they join in the middle, they may be fractionally too long to lie flat on the board at the join. In this case, carefully file off some of the plastic at the adjoining ends until they fit together in the space available.
4x Female Pin Header 16 Pin
Solder MS1, MS2 and MS3 jumper headers. I find that it is easier to solder the 2-pin header if the jumper shunt is installed. Ensure they're completely seated and straight. Leaving the jumper shunt in place will pull the MS pins high, i.e. set the Pololu controller to sixteenth step resolution. This turned out to be the appropriate setting for my out-of-the-box firmware. If your motors move erratically, check these.
12x Male Pin Header 2 Pin 12x Jumper Shunt
Install the led current limiting resisitor and the MS1 pull-down resistors (MS2 and MS3 have internal pull-down resistors).
R1 1k (1.5k) RESISTORPTH1 R2 100k RESISTORPTH1 R3 100k RESISTORPTH1 R4 100k RESISTORPTH1 R5 100k RESISTORPTH1
Solder the driver decoupling caps. Before soldering, bend the leads to the side so the capacitor lays down. Mind the polarization!
C1 100uf CAP_POLPTH1 C2 100uf CAP_POLPTH1 C3 100uf CAP_POLPTH1 C4 100uf CAP_POLPTH1
Install the thermistor high pass RC filters. Mind the polarization of the capacitors. Install the MOSFET pulldown resistors.
R6 10k RESISTORPTH1 R11 10k RESISTORPTH1 R7 100k - 1.3a only! RESISTORPTH1 R8 100k - 1.3a only! RESISTORPTH1 C9 10uF CAP_POLPTH2 C10 10uF CAP_POLPTH2 R9 4.7k RESISTORPTH1 R10 4.7k RESISTORPTH1
Install the dip socket and ceramic resonator. Before soldering, bend the resonator leads so that it lays down within the dip socket. It doesn't matter which way round it goes.
DIP-40 SOCKET Y1 16MHz 22pF RESONATORPTH
Install the two ceramic caps for the ATMEGA and the reset pull up resistor.
C14 0.1uF CAPPTH2 C13 0.1uF CAPPTH2 R12 100k RESISTORPTH1
Solder the MOSFET, the large charge capacitor, reset button, and the power led. The power led's negative lead is the flat side, or shorter lead. The negative lead goes to the left in the picture immediately below.
Q1 RFP30N06LE MOSFET-NCHANNELPTH2 Q2 RFP30N06LE MOSFET-NCHANNELPTH2 C12 1000uF CAP_POLPTH4 S1 RESET TAC_SWITCHPTH LED1 POWER LED3MM
ATX Power Supply Source
If you are using the ATX power supply kit, install those connectors.
ATX1 ATX-4VERTICAL ATX-4VERTICAL HDDPWR 5v/12v DRIVEPWRVERTICAL
Voltage Regulator & Screw Terminal
If you are using the voltage regulator and screw terminal kit, install those parts now. Note the orientation of the LM7805. Label the screw terminal with a felt tip marker which side is + and which is -. Note - on later versions of this board the screw terminals mount at right angles to the way shown so the wire they connect comes out parallel to the USB lead.
IC1 LM7805 VREG C5 0.33uF CAPPTH2 C6 0.1uF CAPPTH2 JP23 SCREW M025MM
Finally, solder your motor, end stop, thermistor, and bed/tip connectors. Optionally solder the 12v(or supply voltage) connectors on the top of the board, and the ISP 6 pin header (for programming the ATMEGA) Various parts.
For speeding up the soldering of the connectors in case you use pinheaders, you can use longer strips, and just snip positions that are not used, like this:
(Top strip left, endstops right)
Resulting in a board like this
When you solder the pin strips onto the Pololus you will find it easiest to put the strips in the appropriate place in the Sanguinololu. Then just drop the Pololu boards on top and solder them in place. You can then unplug them later if you want.
Mechanical micro-switch endstops are recommended for their simplicity and reliability. It is recommended to wire the switch terminals Common (C) and Normally Open (NO) to GND and SIG on Sanguinololu (the two outside pins on the endstop connectors). Ensure you set Endstops_Inverting to true in your firmware.
If you are using optical endstops or proximity sensors (or other endstops that require power) you can use either 5v or 12v(or supply voltage) depending on what endstop device you want to use. This is selected by soldering a little link labeled "Stop Volt" on the back of the board. With the text the right way up, joining the left pad to the middle one gives 12v(or supply voltage); right-to-middle gives 5v. Take care not to short all three together.
For your Sanguinololu to accept firmware over the USB connection you first need to burn the Sanguino Booloader to the ATmega 644P. There are several ways to accomplish this. The most popular seems to be burning the Bootloader with an Arduino acting as an ISP. A great tutorial on how to do this is listed below. We will try and complete tutorials on the other methods as we have the time.
You will need to upload a RepRap firmware to your Sanguinololu once the Bootloader has been burnt. You can do this using the USB cable and the Arduino IDE. If you know of other working firmwares than what is listed below please feel free to add them.
Your chosen power solution will determine what kind of power requirements will be in play:
Screw terminal: Connect your power supply with at least 7V and at most 30V to the screw terminal. The negative lead is the one closest to the screw hole.
ATX Power Connector: Connect the ATX-4 pin connector. The ATX power supply must also be rigged to turn on when plugged in & the switch is on. This is done by shorting the !PWR_ENABLE pin to ground on the main ATX-20 pin connector. This is usually the green wire shorted to a black wire. I use a staple crammed in the socket, and use the switch on the power supply case to control system power.
You can program the ATMEGA644P with Sanguino's [bootloader] for easy firmware loading.
Sprinter is the recommended firmware for Sanguinololu.
Check the Configuration.h to ensure that Sanguinololu is selected as your board : Board 62 for Sanguinololu v1.2 and newer, board 6 for v1.1 and older.
Pin Assignments v1.2
+---vv---+ e-dir (D 0) PB0 1| |40 PA0 (AI 0 / D31) ext e-step (D 1) PB1 2| |39 PA1 (AI 1 / D30) ext z-dir INT2 (D 2) PB2 3| |38 PA2 (AI 2 / D29) ext z-step PWM (D 3) PB3 4| |37 PA3 (AI 3 / D28) ext ext PWM (D 4) PB4 5| |36 PA4 (AI 4 / D27) ext spi MOSI (D 5) PB5 6| |35 PA5 (AI 5 / D26) !step-enable-z spi MISO (D 6) PB6 7| |34 PA6 (AI 6 / D25) b-therm spi SCK (D 7) PB7 8| |33 PA7 (AI 7 / D24) e-therm RST 9| |32 AREF VCC 10| |31 GND GND 11| |30 AVCC XTAL2 12| |29 PC7 (D 23) y-dir XTAL1 13| |28 PC6 (D 22) y-setp ftdi RX0 (D 8) PD0 14| |27 PC5 (D 21) TDI x-dir ftdi TX0 (D 9) PD1 15| |26 PC4 (D 20) TDO z-stop ext RX1 (D 10) PD2 16| |25 PC3 (D 19) TMS y-stop ext TX1 (D 11) PD3 17| |24 PC2 (D 18) TCK x-stop !hotbed PWM (D 12) PD4 18| |23 PC1 (D 17) SDA ext !hotend PWM (D 13) PD5 19| |22 PC0 (D 16) SCL ext !step-en PWM (D 14) PD6 20| |21 PD7 (D 15) PWM x-step +--------+
Or in tabular format
!step-enable-z D26 PA5 !step-enable-x-y-e D14 PD6 e-dir D0 PB0 e-step D1 PB1 z-dir D2 PB2 z-step D3 PB3 y-dir D23 PC7 y-step D22 PC6 x-dir D21 PC5 x-step D15 PD7 !hotbed D12 PD4 !hotend D13 PD5 b-therm D25 AI6 PA6 e-therm D24 AI7 PA7 x-stop D18 PC2 y-stop D19 PC3 z-stop D20 PC4
Pin Assignments v0.7 - 1.1
step-enable-x-y-e-z D4 PB4 e-dir D0 PB0 e-step D1 PB1 z-dir D2 PB2 z-step D3 PB3 y-dir D23 PC7 y-step D22 PC6 x-dir D21 PC5 x-step D15 PD7 hotend D13 PD5 hotbed D14 PD6 b-therm D25 AI6 PA6 e-therm D24 AI7 PA7 x-stop D18 PC2 y-stop D19 PC3 z-stop D20 PC4
Microstepping Jumper Settings
Revision 0.5 / 0.6 Info
See Sanguinololu_0.6 for assembly instructions, board files, etc.
Rev 1.3a Version 1.3a has no firmware changes - the pin assignments remain the same and your 1.2+ compatible firmware should work here fine. The hardware changes: Removed the Molex HDD connector in favor of using the voltage regulator - some power supplies give a dirty 5V signal when there is no motherboard load, so its better to just use the power supply's ATX+4 connector and the 5V voltage regulator. Added a jumper to enable/disable USB auto-reset. This way if you're printing from an SD card using SDSL you can disconnect your USB and reconnect it without interrupting a print. R7 and R8 are now 100k pull-up resistors that are on the stepper-enable lines. This ensures the stepper motors stay disabled and don't move while uploading new firmware, rebooting, etc. The current limiting resistors for the FTDI are gone. There is an extra Z-motor header for Prusa Mendel.
Rev 1.3 This is a custom modification for WebSpider - it spaces the hottip and hotbed connectors better. No firmware changes.
Rev 1.2 Rev 1.2 Updated June 15, 2011
While Version 1.1 is completely functional, there were some requests from users for pin assignment changes. Version 1.2 implements these firmware changes. --Z-Enable is now on its own pin --PWM devices have been moved to OC0 and OC1 freeing up OC2 for internal timing --The expansion port is now a pin shorter - the Z-Enable feature ate an analog pin here.
Version 1.2 still includes the footprint for the Molex HDD connector, though you may be wise to disregard it and always install the 5V regulator as not all ATX power supplies' 5v lines are stable and clean.
NOTE: On the bottom side of the board, the footprint for the Molex HDD connector is backwards (beveled edges facing towards the edge of the board). Take care if soldering from the bottom side of the board to orient the HDD connector with the beveled edges facing towards the center of the board, as shown on the top side silkscreen. This may be the cause of some claims of bad 5V regulation on some power supplies, especially when 12V is connected instead!
Rev 1.1 Corrected silkscreen mistake. Added open hardware logo
Rev 1.0 Release revision, tighter DRC rules, and updated screw terminal footprint. Looks like there is one tiny mistake on the 1.0 board: the leftmost 5v pin on the expansion header is actually 12v(or supply voltage).
Revision 1.0 is here with only a few tiny changes from 0.7 - the screw terminal pads have been rotated so that they face the closest edge, and the design rules have become more strict to be compliant with more board fab shops. I've included gerber files in git so that you can easily have your own boards fabbed.
Rev 0.7 Added more pins to the expansion header, made I2C and SPI available for use. Combined all stepper motor enable nets into one pin.
Added footprints for voltage regulator for those wanting to use laptop power brick, etc. The vreg component footprints are hidden under the ATX power supply for space saving and to prevent both from being in use.
Enabled USB bus power for logic side.
Connected the 5v pin on the USB2TTL header so that either a: ftdi cable can power the board, or b: The board can power a bluetooth serial module (bluesmirf).
See Sanguinololu_0.6 for older revision history