Rostock

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Revision as of 20:12, 16 July 2012 by Johann (talk | contribs) (Future)
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Rostock

Release status: working

Rostock.jpg
Description
Rostock is a delta robot 3D printer prototype.
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Rostock is a delta robot 3D printer prototype, built in 2012 by Johann in Seattle, USA.

Design Goals

  • Build volume: 200x200x400 mm (8x8x16 inches)
  • Footprint: 300x350 mm (12x14 inches)
  • Print surface: 200x200 mm heated glass which never moves
  • Mass of end effector with hotend: less than 50 grams
  • Positioning speed: up to 800 mm/s in all 3 directions
  • Positioning accuracy: at least 30 steps/mm in all 3 directions
  • Simplicity: fewer than 200 parts
  • Hardware cost: less than $500 USD

Bill of Materials

See #Links for full BOM spreadsheet with vendors.

  • Stepper motors: 4x NEMA 17 (3 positioning, 1 extruder)
  • Timing belt: 3x 1524 mm GT2 belt (2 mm pitch)
  • Ball bearings: 6x 608 (skateboard bearings)
  • Linear bearings: 6x LM8UU
  • Smooth rod: 6x 762x8 mm
  • Plastic parts: printed from PLA on Prusa Mendel
  • Fasteners: stainless steel, mostly M3 (some M4 and M8)
  • Hotend: MakerGear hotend for 1.75 mm filament, 0.5 mm nozzle
  • Filament drive: Airtripper's direct drive extruder
  • Top and bottom frame: hand-cut plywood (300x350 mm baltic birch)

Future

The following improvements are planned for future versions:

  • Remove bottom endstops because the top endstops are already micro-adjustable.
  • Enable high-speed lift (Z motion) during retraction for travel moves.
  • Use smaller timing belt pulleys and idler bearings.
  • Use open end timing belt instead of requiring closed loops.
  • Create a Mini Rostock variation with 120x120x120 mm build volume.
  • Use OpenBeam aluminum extrusion instead of plywood frame.
  • Use OpenRail (or hybrid roller slide directly on OpenBeam) instead of LM8UU and smooth rods.
  • Experiment with dual extruders.

Links