RepRapPro Mendel heatbed assembly

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Revision as of 15:36, 6 May 2012 by Adrianbowyer (talk | contribs) (Step 1: Main assembly)
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A notice about these instructions!

Since 1st April 2013, the RepRapPro Mendel has been superseded by the RepRapPro Tricolour and Mono Mendel.
If you are building the new machine, use the official, and most up to date, instructions on the RepRapPro wiki here


Goal

By the end of this step your RepRap machine should look like this:

Reprappro-mendel-bed-finished.jpg

And in addition it will have an aluminium plate on top of the red circuit board.

Tools

You will need the following tools:

  1. M3 Allen key
  2. Cross-head screwdriver
  3. Multimeter
  4. Soldering iron and solder

Parts

Hardware Quantity Reprappro-mendel-bed-components.jpg
Lasercut insulator 1
PCB bed heater 1
Glass printing plate 1
Foldback spring clips 4
M3 x 40mm screws 3
30mm springs 3
M3 nuts 13
M3 washers 16
10K glass bead thermistor 1
twin ribbon wire 1.1m
20A wire 1.1m
3mm LED 1
1k resistor 1
Aluminium heat spreader 1
M3 x 10mm countersunk screws 4
1mm dia copper wire 35mm
Heatshrink 30mm

Get the twin ribbon wires by stripping them off the 10-way ribbon cable supplied with the kit. If that ribbon cable has a colored stripe down one side, strip the two wires furthest from it. If it has no coloured stripe, strip from one side, then put the remaining 8-way ribbon flat on the bench and run a felt-tipped marker down one side:

Reprappro-mendel-bed-ribbon-marking.jpg

This will make the wires in it easier to identify later. Set the 8-way ribbon aside for later use.

Step 1: Main assembly

Reprappro-mendel-bed-sandwich-top.jpg

Use the countersunk screws together with four nuts and washers to sandwich the heated bed PCB between the aluminium plate and the MDF insulator.

The zig-zag heater track on the PCB faces down towards the MDF insulator.

Make sure that the PCB solder terminals, the rectangular cut in the insulator, and the notch out of the aluminium plate all line up.

Take care not to break the lasercut springs in the corner of the insulator. (These are to allow for differential expansion.)

Reprappro-mendel-bed-sandwich-bottom.jpg

Here is a view of the underside. Use a pencil to mark + and - as shown. This will help with the wiring.

Step 2: Wiring

Reprappro-mendel-bed-led-legs.jpg

Reprappro-mendel-bed-led-r-soldered.jpg

Reprappro-mendel-bed-thermistor-leads.jpg

Reprappro-mendel-bed-thermistor-hs.jpg

Reprappro-mendel-bed-thermistor-fit-1.jpg

Reprappro-mendel-bed-thermistor-fit-2.jpg

Reprappro-mendel-bed-power-wires-1.jpg

Reprappro-mendel-bed-power-wires-fitted.jpg

Step 3: Attach to the machine

Reprappro-mendel-bed-mounting-screw.jpg

Reprappro-mendel-bed-mounted.jpg

Next step