Prusa i3 Build Manual

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Revision as of 23:31, 20 January 2013 by JBFromOZ (talk | contribs) (Single Sheet Frame Style)
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Prusa i3 Documentation

Boxed style Frame Style

In the future this page might contain a tutorial until then a tutorial for the boxed frame style prusa i3 by Kliment: http://78.47.92.212/i3_documentation_pics/

http://koti.kapsi.fi/~kliment/photos/i3/ http://koti.kapsi.fi/~kliment/photos/prusa3/

Single Sheet Frame Style

There is no tutorial for the Single Sheet Frame style Prusa i3 however the X axis, X cariage and Y frame and bed are mostly the same.

JBFromOZ - preparing to build an aluminium frame prusa i3.

Rod lengths are listed here http://titanpad.com/bU77NESnMC.

Prusa i1/i2 smooth rod lengths should be usable for an i3 single-plate reprap.

Instructions on the github say to RP each part in the single-plate folder. I believe this instruction applies to the box frame version only, some items need more than 1 copy.

It is not yet 100% clear which extruder to use, there is a dual extruder and a compact extruder in the branch though neither looks complete. there is also a Greg's adapter in the /mini/extruder/greg-wade folder, it uses the nuts_and_bolts.scad which needs to be copied to the openscad library folder.

I am planning to use a MGS extruder with a Nema17 stepper, designs from Sound are shown from his i3-unterwelt branch

Y PCB Aluminium frame is connected to LM8UU's with zipties, no RP parts required (as per nateplate style attachment)

DescriptionQtyImage
RP Partslocated in Prusa/single_plate folder
z-axis-top.scad1
I3-Z-axis-top.png
z-axis-bottom.scad1
I3-Z-axis-bottom.png
y-motor.scad1
I3-Y-motor.png
y-idler.scad1
I3-Y-idler.png
y-corners.scad4
I3-Y-corners.png
y-belt-holder.scad1
I3-Y-belt-holder.png
x-end-motor.scad1
I3-X-end-motor.png
x-end-idler.scad1
I3-X-end-idler.png
x-carriage.scad1
I3-x-carriage.png
magnetic-holder.scad1
I3-Magnetic-holder.png
fan-mount.scad1
I3-Fan-mount.png
belt-guide.scad (suit 623 bearing)4
I3-Belt-guide.png
Extruder optionsnot complete documentation at this stage
gregs-wade.scad (in box_frame/extras folder)1 (???)
I3-Gregs-wade.png
greg-adapter.scad (in mini/extruder/greg-wade folder)1 (???)
I3-Greg-adapter.png
dual-extruder.scad1 (???)
I3-Dual-extruder.png
compact-extruder.scad1 (???)
I3-Compact-extruder.png
MGS Extruder T2.5 BeltsMGS branch of i3 single-frame parts bySound: i3-unterwelt at https://github.com/alexrj/Prusa3/tree/i3-unterwelt
mgs-body.stl1
Mgs-body.png
mgs-groovemount_ABS.stl1
I3-Mgs-groovemount-ABS.png
mgs-idler.stl1
I3-Mgs-idler.png
mgs-mount.stl1
I3-Mgs-mount.png
x-carriage.stl1
I3-mgs-X-carriage.png
Single-Frame i3Aluminium 6mm plate 370mm x 370mm
Prusa3ALU-FREZOVANY-v4.dxf1
I3-DXFPlate.png

BOM

NEMA17 steppers x 5
J-Head MkV x 1
GT2 pulleys x 2
GT2 belts x 2
(Note that MGS files in Sound's i3-underwelt branch is stl's with T2.5 belts assumed)
clear tubing (z coupling) x 2
Z drives M5 (length) x 2