Stepper Expander

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Stepper Expander

Release status: working

Stepper Expander.jpg
Description
For when you need more stepper drivers on your printer.
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Intro

The Stepper Expander X1/2/3 is designed as an easy way to add more stepper drivers to your 3D printer and other electronics.
It can also be used to repair / patch-up boards where the stepper driver chip is SMD soldered on the board like Printrboard, Melzi.

SE-X1.png
Stepper Expander X1

SE-X2.png
Stepper Expander X2

SE-X3.png
Stepper Expander X3

As An Expansion Board

Using RAMPS

See Adding more extruders for an easy guide to adding a third extruder motor to RAMPS
RAMPS SE X1.jpg
RAMPS capable of running 3 extruder motors.

RAMPS SE X2.jpg
RAMPS capable of running 4 extruder motors

Repair Jobs

There are many different 3D printer control boards and variations thereof but the general steps are the same.

Melzi

Melzi def Z step.jpg
First remove any components that are coursing any problems from the stepper driver you want to replace.

Melzi ATmega.png
Identify the contact points for DIR, STEP and ENABLE.

As the traces can vary from one board version to another it's recommended to make the connections directly to the MCU unless there are other obvious alternatives.
Melzi connect points.jpg
The 5V and GND are usually easy to find at the capacitors.

Cut the signal traces to the defective stepper driver so it won't make any trouble in the future.
SE cable.jpg
Take a 10 wire ribbon cable with a 2X5 female pin header connector and cut it to your desired length.
For the Stepper Expander X1 only wire's 1, 2, 3, 5 and 7 are used.
Wire 1 = 5V Wire 2 = GND wire 3 = DIR Wire 5 = STEP Wire 7 = EN
SE Melzi connected.jpg
Solder the wires to the right connections.

It's a good idea to secure the wires to the board with hotglue or similar to prevent them from breaking off due to vibrations.
Connect the stepper motor to the Stepper Expander and the power terminals on the Stepper Expander to the main board's power input and you should be good to go.

Where to get it