Rostock MAX

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Revision as of 08:41, 6 September 2012 by Johnoly99 (talk | contribs) (Belts and Pulleys)
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Rostock MAX

Release status: experimental

Description
Rostock MAX is a delta robot 3D printer based upon Johann's origional.
License
Author
Contributors
Based-on
Categories
CAD Models
Coming Soon
External Link






Introduction

Rostock MAX is based upon Johann's origional Rostock Delta Printer Prototype. It features T-Slot extrusion for the linear motion ( cheapskate ) and laser cut acrylic OR plywood framework. The lower wrap piece around the bottom hides the electronics, but it's removeable to show off all the acrylic/plywood and electronics if you want.


Photos

250px Rostock max small.jpg Upperidlerrensioner.jpg Withrambo.jpg Blinkyside.jpg Morepowah.jpg IMAG1184.jpg 250px Concept for triple hot-end

Bill of Materials

Hardware

3 pcs. 32" long 1" (25mm) extruded aluminum T-Slot

Prototype uses 1" aluminum extrusion, 80/20 or similar.

  • Metric 25mm should work as well, all the laser cut parts accept metric extrusion as well as standard or metric hardware*

Laser Cut/Printable Parts

Electronics

RAMBo by UltiMachine is what is being used on the prototypes. RAMPS 1.4 has been used by Johann and others on the original which has the same requirements. You only need 4 stepper drivers, 6 limit switch inputs, and two heating circuits so any board capable of those requirements should be acceptable.

450W ATX PSU is used to run all electronics, the lower acrylic panels have mounts for a standard ATX PSU, as well as RAMPS 1.4, RAMBo and universal mounting holes for other electronics.

Firmware

The Rostock MAX uses the same firmware as the origional Rostock. It can be found Here


Assembly

Motors

The Rostock MAX uses 4 NEMA 17 stepper motors. There is one motor for each of the three delta arms, and one for the extruder. You can substitute NEMA 11 thru 17 motors on the extruder, but the arms need more torque to lift the carriage.

Motors used in SeeMeCNC kits are

42BYGHW811

Other motors that should work well are

42BYGHW804

If you use other motors, be sure to list them and their performance here please.

NEMA 17's uses M3 X.5-10mm mounting screws.


Endstops

Currently, there are 6 endstops used for homing the delta arms. One on top and bottom of each arm. Changes are in the works by Johann to eliminate the bottom endstops, as the tops have micro adjustments already, so no need for the lower adjustable endstops.


Belts and Pulleys

Uses 74" long GT2 6mm wide belt. You will need three of these belts, one for each arm. Origional Rostock uses 40 tooth pulleys, we are using 15 tooth machined aluminum pulleys on the prototype to increase torque and positioning accuracy.

Calibration