Rambo

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Revision as of 11:22, 18 September 2012 by Johnnyr (talk | contribs) (update status, add github link)
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RAMBo

Release status: Working

DSC07882.JPG
Description
An all in one RAMPS class motherboard targeting convenience, reliability, and performance
License
Author
Contributors
Based-on
Categories
CAD Models
External Link



Summary

RAMBo (RepRap Arduino-compatible Mother Board) is an all in one RAMPS class motherboard targeting convenience, reliability, and performance.

More info coming soon...

Features

Logic

  • Arduino MEGA compatible Atmega2560 and Atmega32u2 processors are compatible with all RAMPS class firmwares
  • Crystals for both usb and mcu (timing accurate to 10ppm)
  • 4 Thermistor jacks
  • All extra pins broken out on both processors (allows using the 32u2 for LUFA AVR programmer, etc.)
  • 2 channel SDRAMPS compatible SPI breakout

Motor Drivers

  • 5 A4984 1/8th microstep motor drivers (2 connectors on Z for Prusa Mendel)
  • Digital Trimpot for stepper current control
  • Current limit on driver IC VCC to prevent permanent latchup
  • Microstep mode configured by MCU through firmware (no jumpers needed)
  • Test points for driver control signals
  • Step and Direction pins are on their own ports for synchronous movement capability
  • Extra driver ports broke out for up to 3 additional drivers (some of the motor extension pins are shared with max endstop and a pin allocated for SPI-SS extensions)

PWM DC outputs (Extruders, Fans, Etc.)

  • 5 outputs
  • Low resistance mosfets for cool running
  • Indicator led for each channel

Power

  • Three independent power rails all accepting 10V-26V input voltage
    • Heated Bed 14A
    • Extruders 5A (fuse can be exchanged for up to 10A capacity)
    • Motors and logic 5A (fuse can be exchanged for up to 10A capacity)
  • Built in SMPS for 5V generation from 10V-26V Vin

PCB

  • 4 layer
  • 2oz copper on all layers
  • High quality, High temperature FR4-TG130 PCB
  • Gold ENIG finishing

Firmware

Here https://github.com/tonokip/Marlin is Tonokip's Marlin Fork with RAMBo support. It allows setting of the motor current with M907, and microstep mode with M350. Storing to EEPROM is not yet implemented.


USB Driver for new boards

If you are having problems installing the Arduino MEGA 2560 Rev 3 USB driver, it is likely that you you have a newer RAMBo board. If windows is giving you the error that it is an invalid driver, download this file File:RAMBo USBdriver.zip and unzip it into a known location on your computer. In windows 7, plug in your RAMBo board, and let windows fail to find the driver. Then, go to the start menu, right click on computer and click properties. On the left, click on Device Manager. Scroll down to Unknown Devices, and right click on RAMBo. Choose Update driver. CLick on "Browse my computer for driver software", then click on "Let me pick from a list of device drivers on my computer", then click the button for "Have Disk" and then click browse and point it to the file you downloaded above. Then click OK and it will tell you the driver isn't signed, it's ok, install anyways, and enjoy!

Motor Current

The current for the stepper motors is set by firmware controlling the digipot. You can verify the max current for each driver by plugging the reference voltage (VREF) measured at the X_REF test point (Y_REF,etc for the other drivers) in the following formula:

ITripMAX = VREF/0.8

This formula is from the Allegro datasheet : ITripMAX = VREF/(8 X RS). RS = 0.1, the value of the sense resistors.

Schematic

This is the RAMBo schematic.

Pins

Pin Number Pin Name Arduino Pin Name RAMBO Function
1 PG5 ( OC0B ) Digital pin 4 (PWM) PWM-Ext 6
2 PE0 ( RXD0/PCINT8 ) Digital pin 0 (PWM) (RX0) USB – serial comms, SER0 3
3 PE1 ( TXD0 ) Digital pin 1 (PWM) (TX0) USB – serial comms, SER0 4
4 PE2 ( XCK0/AIN0 ) Ext2 20
5 PE3 ( OC3A/AIN1 ) Digital pin 5 (PWM) PWM-Ext 5
6 PE4 ( OC3B/INT4 ) Digital pin 2 (PWM) PWM-Ext 4
7 PE5 ( OC3C/INT5 ) Digital pin 3 (PWM) Bed Heater
8 PE6 ( T3/INT6 ) Ext2 18
9 PE7 ( CLKO/ICP3/INT7 ) Ext2 16
10 VCC VCC VCC
11 GND GND GND
12 PH0 ( RXD2 ) Digital pin 17 (PWM) (RX2) Serial 7
13 PH1 ( TXD2 ) Digital pin 16 (PWM) (TX2) Serial 8
14 PH2 ( XCK2 ) Ext2 8
15 PH3 ( OC4A ) Digital pin 6 (PWM) Fan 1
16 PH4 ( OC4B ) Digital pin 7 (PWM) Heat 1
17 PH5 ( OC4C ) Digital pin 8 (PWM) Fan 0
18 PH6 ( OC2B ) Digital pin 9 (PWM) Heat 0
19 PB0 ( SS/PCINT0 ) Digital pin 53 (PWM)(SPI-SS) SPI-Ext SS 6
20 PB1 ( SCK/PCINT1 ) Digital pin 52 (PWM)(SCK) SPI-Ext SCK 5
21 PB2 ( MOSI/PCINT2 ) Digital pin 51 (PWM)(MOSI) SPI-Ext MOSI 4
22 PB3 ( MISO/PCINT3 ) Digital pin 50(MISO) SPI-Ext MISO 3
23 PB4 ( OC2A/PCINT4 ) Digital pin 10 (PWM) Z Min Endstop
24 PB5 ( OC1A/PCINT5 ) Digital pin 11 (PWM) Y Min Endstop
25 PB6 ( OC1B/PCINT6 ) Digital pin 12 (PWM) X Min Endstop
26 PB7 ( OC0A/OC1C/PCINT7 ) Digital pin 13 (PWM) LED, PWM-Ext 3
27 PH7 ( T4 ) Ext2 6
28 PG3 ( TOSC2 ) Ext3 7
29 PG4 ( TOSC1 ) Ext3 5
30 RESET RESET Reset
31 VCC VCC VCC
32 GND GND GND
33 XTAL2 XTAL2 XTAL2
34 XTAL1 XTAL1 XTAL1
35 PL0 ( ICP4 ) Digital pin 49 Y Direction
36 PL1 ( ICP5 ) Digital pin 48 X Direction
37 PL2 ( T5 ) Digital pin 47 Z Direction
38 PL3 ( OC5A ) Digital pin 46 (PWM) MX3-5 Direction
39 PL4 ( OC5B ) Digital pin 45 (PWM) MX2-5 Direction
40 PL5 ( OC5C ) Digital pin 44 (PWM) MX1-5 Direction
41 PL6 Digital pin 43 E0 Direction
42 PL7 Digital pin 42 E1 Direction
43 PD0 ( SCL/INT0 ) Digital pin 21 (SCL) I2C SCL
44 PD1 ( SDA/INT1 ) Digital pin 20 (SDA) I2C SDA
45 PD2 ( RXDI/INT2 ) Digital pin 19 (RX1) Serial 5
46 PD3 ( TXD1/INT3 ) Digital pin 18 (TX1) Serial 6
47 PD4 ( ICP1 ) Ext2 14
48 PD5 ( XCK1 ) Ext2 12
49 PD6 ( T1 ) Ext2 10
50 PD7 ( T0 ) Digital pin 38 Digipot SS
51 PG0 ( WR ) Digital pin 41 X Microstep2
52 PG1 ( RD ) Digital pin 40 X Microstep1
53 PC0 ( A8 ) Digital pin 37 X Step
54 PC1 ( A9 ) Digital pin 36 Y Step
55 PC2 ( A10 ) Digital pin 35 Z Step
56 PC3 ( A11 ) Digital pin 34 E0 Step
57 PC4 ( A12 ) Digital pin 33 E1 Step
58 PC5 ( A13 ) Digital pin 32 MX1-4 Step
59 PC6 ( A14 ) Digital pin 31 MX2-4 Step
60 PC7 ( A15 ) Digital pin 30 Z Max, MX3-4 Step
61 VCC VCC VCC
62 GND GND GND
63 PJ0 ( RXD3/PCINT9 ) Digital pin 15 (RX3) Serial 9
64 PJ1 ( TXD3/PCINT10 ) Digital pin 14 (TX3) Serial 10
65 PJ2 ( XCK3/PCINT11 ) Ext2 9
66 PJ3 ( PCINT12 ) Ext2 11
67 PJ4 ( PCINT13 ) Ext2 15
68 PJ5 ( PCINT14 ) Ext2 17
69 PJ6 ( PCINT 15 ) Ext2 19
70 PG2 ( ALE ) Digital pin 39 Y Microstep2
71 PA7 ( AD7 ) Digital pin 29 X Enable
72 PA6 ( AD6 ) Digital pin 28 Y Enable
73 PA5 ( AD5 ) Digital pin 27 Z Enable
74 PA4 ( AD4 ) Digital pin 26 E0 Enable
75 PA3 ( AD3 ) Digital pin 25 E1 Enable
76 PA2 ( AD2 ) Digital pin 24 X Max, MX3-3 Enable
77 PA1 ( AD1 ) Digital pin 23 Y Max, MX2-3 Enable
78 PA0 ( AD0 ) Digital pin 22 MX1-3 Enable
79 PJ7 Ext2 13
80 VCC VCC VCC
81 GND GND GND
82 PK7 ( ADC15/PCINT23 ) Analog pin 15 Y Microstep1
83 PK6 ( ADC14/PCINT22 ) Analog pin 14 Z Microstep1
84 PK5 ( ADC13/PCINT21 ) Analog pin 13 Z Microstep2
85 PK4 ( ADC12/PCINT20 ) Analog pin 12 E0 Microstep2
86 PK3 ( ADC11/PCINT19 ) Analog pin 11 E0 Microstep1
87 PK2 ( ADC10/PCINT18 ) Analog pin 10 E1 Microstep2
88 PK1 ( ADC9/PCINT17 ) Analog pin 9 E1 Microstep1
89 PK0 ( ADC8/PCINT16 ) Analog pin 8 Analog-Ext 1
90 PF7 ( ADC7/PCINT15 ) Analog pin 7 Thermistor 3, Analog-Ext 2
91 PF6 ( ADC6/PCINT14 ) Analog pin 6 Analog-Ext 3
92 PF5 ( ADC5/TMS ) Analog pin 5 Analog-Ext 4
93 PF4 ( ADC4/TMK ) Analog pin 4 Analog-Ext 5
94 PF3 ( ADC3 ) Analog pin 3 Analog-Ext 6
95 PF2 ( ADC2 ) Analog pin 2 Thermistor 2
96 PF1 ( ADC1 ) Analog pin 1 Thermistor 1
97 PF0 ( ADC0 ) Analog pin 0 Thermistor 0
98 AREF Analog Reference
99 GND GND GND
100 AVCC VCC VCC

Source

Development is taking place on Github Latest stable release is in tags - Github tags