OptoEndstop 2.1

From RepRap
Revision as of 20:02, 8 October 2008 by ZachSmith (talk) (version migrated from twiki)
(diff) ← Older revision | Latest revision (diff) | Newer revision → (diff)
Jump to: navigation, search

Opto Endstop v2.1

Overview

<div class="thumb tright">
Cache-2867495207 3c80c968f0.jpg
</div>

Darwin's Cartesian axes all need a datum (also known as home position or end-stop) to reference their movements. At the start of each build each axis needs to back up until the datum point is reached. For Darwin, we use one opto-switch for each axis to define its position. The opto switches also help protect the machine from moving past its intended range and damaging itself.

You will need 3* (three) of these for a basic RepRap machine, and *6 (six) of them for a full machine with both home and end stops.

For those using the ZD1901 opto interrupter prevalent in the Southern Hemisphere, a simple stripboard assembly is required. Details here.

Get It!

Full Kit

Raw Components


Files

<div class="thumb tright">
Cache-2924914133 72aaed21f4.jpg
</div>

You can download the electronics files from Sourceforge.

This file contains the following:

  • GERBER files for getting it manufactured
  • PDF files of the schematic, copper layers, and silkscreen
  • Eagle source files for modification
  • 3D rendered image as well as POVRay scene file
  • exerciser code to test your board.


Schematic

<div class="thumb tright">
Cache-2825711804 f765f5a8e3.jpg
</div>

Interface

Debug LED

Output


Build It

Board Bugs (listed by version)

  • No bugs yet, please report any you find to the forums.

Printed Circuit Board

<div class="thumb tright">
Cache-2867508785 25c94e37f7.jpg
</div>

You can either buy this PCB from the RepRap Research Foundation, or you can make your own. The image above shows the professionally manufactured PCB ready for soldering. Its also cheap, only $0.75 USD.


Components

<div class="thumb tright">
Cache-2867505539 835838c67c.jpg
</div>

<iframe src="http://parts.reprap.org/embed/module/Opto+Endstop+v2.1" width="550" height="400" frameborder="0">Visit http://parts.reprap.org/embed/module/Opto+Endstop+v2.1</iframe>

Soldering Instructions

<div class="thumb tright">
Cache-2867504341 7f61e0778a.jpg
</div>

R1 - 10K ohm (Brown - Black - Orange)

Insert the resistor in any orientation. Double check the color bands.


<div class="thumb tright">
Cache-2867503109 4844782d84.jpg
</div>

R2 - 220 ohm (Red - Red - Brown)

Insert the resistor in any orientation. Double check the color bands.



<div class="thumb tright">
Cache-2868333984 89b50702f3.jpg
</div>

R3 - 1K ohm (Brown - Black - Red)

Insert the resistor in any orientation. Double check the color bands.



<div class="thumb tright">
Cache-2867501803 d676c46b5e.jpg
</div>

Blocked/Debug LED

The LED must be inserted in the proper orientation. Insert the short leg (negative) into the hole closest to the flat size of the silkscreen.


<div class="thumb tright">
Cache-2868332588 1c0560c7a3.jpg
</div>

H21LOB

This is the opto switch. It can only be inserted in one direction. Insert it and solder it info place.


<div class="thumb tright">
Cache-2868331138 bfcb802723.jpg
</div>

RJ45 Jack

THIS BOARD DOES NOT SUPPORT ETHERNET! We are simply using the jack to provide simple, easy, cheap connectors.

Insert the jack (it should snap into place) and solder it into place.


TODO: add alternative wiring with .100" headers.

Test It

<div class="thumb tright">
Cache-2867493355 0fcbb6c30d.jpg
</div>

TODO: add testing information here.

Use it!

TODO: usage information here.