North90's hot-end

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This hot-end is designed to be build with simple tools and without the need for great engineering skills.

North90 hot-end overview.jpg


About the design

WHY another design? The complexity of most hot-end designs (lathe needed) and the use of hard to obtain and expensive materials (Peek) make it hard for the average person to build their own hot-end. This design is great for everyone who wants to build a hot-end but who doesn't have access to a lathe, cnc-machine and drill-press.


Thermal design

Each hot-end consists out of three main parts:

  • hot end where the plastic is melting (usually brass tube + nozzle)
  • insulator which keeps the heat away from the extruder (usually PTFE(=Teflon) rod)
  • cold end the cool part of the hot-end which mounts to the extruder (can be any kind of material)

This hot-end uses stainless steel as an insulator. Stainless steel conducts heat less easily than normal steel, brass or aluminum, but much better than PTFE.

MATERIAL THERMAL CONDUCTIVITY NOTES
PTFE 0.25 will deform when hot: can't be used as structural part
PEEK ~0.25 expensive+hard to obtain
normal steel 45
stainless steel 18
brass 120
aluminium 220

from http://en.wikipedia.org/wiki/List_of_thermal_conductivities

Tools and supplies