HackerBot electronics

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HackerBot Documentation
** SECTION INCOMPLETE OR OUTDATED **


Power supply

** PLEASE TAKE CARE! RISK OF INJURY, ELECTRIC SHOCK OR FIRE **
Wiring
qty part name description/notes
1 Power cable L. 25cm, 3 x 1mm power cable
1 Power cable L. 10cm, 2 x 1mm power cable
1 Earth cable L. 30cm, 1.5mm cable
6 Female fast-on connector fully insulated type (ex: RS 624-1178)
1 Female fast-on connector for earth cable not insulated type (ex: RS 624-1178)
3 Male fast-on connector fully insulated type (ex: RS 624-1178)
1 Fast-on connector with eyelet fully insulated type (ex: RS 624-1178)
HackerBot Power supply wiring


Power supply Inlet
qty part name description/notes
1 Back panel PMMA low profile backside panel
2 M3x15 countersunk screws, 2x M3 nyloc nuts, 2x M3 washer
1 Power inlet Bulgin BVA01/Z0000/11 with Light (RS: 352-1825)
OR Power inlet Bulgin BVA01/Z0000/10 w/o Light (RS: 352-1819)
1 Power inlet fuse 230V use a 2A fuse (20mm type) - 110V use a 4A fuse.


Bulgin Inlet connector datasheet: [1]

Assemble back panel with Bulgin inlet:

HackerBot Power supply inlet


** 110V / 230V is lethal. Please do not do wirings if you are not a tech and are you very sure what are you doing. **


CHECK OUT the numbers/letters on the inlet backpanel. Dual pole switch are on A-A, and B-B. So same cable color on same letter.

HackerBot Inlet connections


cable all together:

HackerBot Power supply


Bulgin inlet is VERY DANGEROUS because one power joint is not isolated! PLEASE USE HOT GLUE TO INSULATE ALL THE INLET BACK
HackerBot inlet insulation


DO EARTH CONNECTION TO CHASSIS, THIS IS MANDATORY. EVERY METAL PARTS MUST BE EARTHED!

HackerBot inlet insulation


YOU MUST PLACE A VERY DEATH DANGER ADHESIVE!

HackerBot voltage danger



Controller

  • RUMBA controller
HackerBot Wiring
RUMBA
HackerBot RUMBA

Printed box for Arduino RUMBA:

HackerBot RUMBA case



Step 36: Motor cabling

Motor cabling
qty part name description/notes
2 X and Y motor cable 4x0.25 mm2 , length: 1m (RS: 491-8983)
1 Z motor cable 4x0.25 mm2 , length: 40cm (RS: 491-8983)
2 Panel connectors 4 pins
* Shrink tube

Wiring scheme:

MOTORPANEL CONNECTORCABLE (LiYY 4x0.25)A4988/DVR8825
RED» 1 «Yellow1A
BLU2White1B
GREEN3Green2A
BLACK4Brown2B


HackerBot cabling


Fix the panel connector (motors):

HackerBot motor panel connector


Wire the Z motor:

HackerBot Z motor cabling



Step 37: Extruder cabling

Extruder cabling
qty part name description/notes
2 silicon cable 1 mm2 length: 1m (red & black)
1 2x0.14 mm2 LiYY cable length: 80cm
1 Panel connectors 2 pins
* Shrink tube
1 2x0.14 mm2 LiYY cable length: 80cm (fan cable)

NOTICE: ONE EXTRUDER PROCEDURE. (repeat x times if you need multiple extruders,expect the fan cable, you need one ofan cable also with multiple extruders)

Wiring scheme:

PANEL CONNECTORCABLEnote
1 «SILICON REDExtruder power +
2 «SILICON BLACKExtruder power ground
3 «LiYY BROWNNTC
4 «LiYY WHITENTC


HackerBot Extruder cabling


In the middle hole put the FAN CABLE:

HackerBot Fan cable



Step 38: Endstop

Endstop
qty part name description/notes
1 X end stop holder File:X Endstop holder.stl
2 X end stop holder screw M2.5x15 + washers + nut
1 Y end stop holder File:Y Endstop holder.stl
1 Y end stop holder screw M6x15 + washer
2 X/Y end stop mechanical endstop with lever
1 Z end stop mechanical endstop with lever
6 Endstop screw set M2.5x15 + washer + nut
2 2x0.14 LiYY cable length 90 cm (RS 445-1395)
1 2x0.14 LiYY cable length 150 cm (RS 445-1395) for z endstop
3 2x1 dupont connector


Use support and 2x M2.5x15 screw set to fix X endstop support:

HackerBot X Endstop


Use the M6x20 to fix the Y endstop support:

HackerBot Y Endstop


Using 2x M2.5x15 screw & nut tighten the endstop to the support:

HackerBot Z Endstop
HackerBot Endstop connectors



Step 39: LCD Controller

LCD Controller
qty part name description/notes
1 RepRapDiscount XXL LCD
1 XXL LCD case File:Bottom Case XXL.stl
1 XXL LCD case cover File:Top Case XXL.stl
1 XXL LCD knob File:Controller knob 2.stl
1 XXL LCD kill button File:Kill Button XXL.stl
4 KA20x15 screws for plastic
2 Velcro strips 50x20 mm
HackerBot XXL LCD
HackerBot XXL LCD Case



Step 39B: Power supply unit cabling

Power supply
qty part name description/notes
1 Switching power supply DC 24v - 12.5A TracoPower TXL 350-24S or Ebay low cost PSU
OR Switching power supply DC 12v - 30A Ebay low cost PSU
2 Power supply clamps File:Power supply clamp.pdf
4 M4x10 hex screw + washers
2 M3x12 hex screw kit
PSU with clamps
** ELECTRONICS COMPLETE **




** GO TO >> HackerBot extruder **