DrillandFile Hot End

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Making your own hotend is like baking your own bread - there might be professionals out there who can bake better and have superior gadgets to do so, but nothing compares to your own, self-made bread.

This hotend is just another attempt at designing a simple hotend which can be made DIY-style without the need for expensive tools, machinery and materials. It was inspired by the Watson_Hot_End, the KISS_Hot_End and the Wildseyed_Simple_Hot_End.

Summary:

  • electric tools required: drill press
  • common hand tools required: saw, file(s), drill bits
  • special hand tools required: hand chuck and 0.5mm or 0.3mm drill bits for nozzle
  • materials required: aluminium bar 20x35mm for heater, PTFE round material 5mm and 15mm OD for insulator, 3mmx20mm steel bar for bracket
  • vitamins required: 2 power resistors 6.8R, thermistor, high-temperature silicon caulk
  • skills: drill, file and tap an M4 thread

The current version is v3 and works quite well. Besides printing calibration pieces and robotics parts, I have used it to print all parts for my Mendel90.


Example Prints

First, some examples of prints made with v2 and v3 with a 0.5mm nozzle: