RepRap Universal Mini Extruder

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Revision as of 15:34, 14 April 2011 by Adrianbowyer (talk | contribs) (A useful tool)
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RepRap Universal Mini Extruder

Release status: experimental

Mini-extruder-front-view.jpg
Description
A small extruder for 1.75mm filament.
License
GPL
Author
Contributors
Based-on
[[]]
Categories
CAD Models
External Link


Mini-extruder-hand-scale.jpg

Introduction

This printable extruder is intended to work on RepRap Mendel, RepRap Huxley, and virtually any other open-source 3D printer you can find.

It features:

  1. 1.75 mm filament
  2. Adaptable mounting plate to attach it to virtually any 3D printer
  3. Very compact high-torque NEMA 11 motor
  4. Active ducted cooling for high reliability
  5. Wade-style hobbed bolt filament transport
  6. Wing-nut drive to spread the torque loading on the plastic gears
  7. Push-fit hot-end parts - no thread cutting
  8. Easily replaced PTFE liner for the hot end
  9. A single M3-threaded rod cut to lengths makes all the fixings
  10. Lightweight: 420g (about 60% the weight of this extruder)
  11. Compact design (110 mm x 90 mm x 80 mm)



Mini-extruder-front-view.jpg

Front view

Mini-extruder-rear-view.jpg

Rear view

Mini-extruder-open-scad-assembly.png

OpenSCAD design.

Bill of materials

Mini-extruder-rp-parts.png

A useful tool

Mini-extruder-plate-spanner.jpg

Most of the nuts in this design are in pairs as double lock-nuts. You will need spanners, of course. But most spanners are thicker than the nuts they fit. You may find it useful to get an old bit of sheet steel and cut your own spanner with a hacksaw. I used a straightened-out shelf bracket.

The hot end

Mini-extruder-finished-nozzle.jpg

Mini-extruder-hot-end-components.jpg

Mini-extruder-hot-end-drawings.png

Mini-extruder-heater-block-power-wiring.jpg

Mini-extruder-heater-block.jpg

Assembly

Mini-extruder-motor-plate-nut-insertion.jpg

Mini-extruder-rp-parts-gluing.jpg

Mini-extruder-duct-foil-gluing.jpg

Mini-extruder-motor-flat.jpg


Mini-extruder-assembly-1.jpg

Mini-extruder-assembly-2.jpg

Mini-extruder-assembly-3.jpg

Mini-extruder-stripboard-cutting.jpg

Mini-extruder-schematic.png

Mini-extruder-stripboard-front.jpg Mini-extruder-stripboard-back.jpg

Mini-extruder-motor-and-pcb-mounting.jpg

Mini-extruder-assembly-4.jpg


Mini-extruder-assembly-5.jpg

Mini-extruder-m6-filament-transport-components.jpg

Mini-extruder-tightening-m6-lock-nut.jpg


Mini-extruder-lever-parts.jpg

Mini-extruder-lever-nut-insertion.jpg


Mini-extruder-assembly-6.jpg


Mini-extruder-assembly-7.jpg



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Known Bugs