Wilson TS Bill of Materials

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Revision as of 11:49, 15 May 2014 by Mrice (talk | contribs) (All other parts)
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Introduction | Bill of materials | Assembly

The parts list below is the default for Wilson TS, which uses all metric components and has a 210mm x 210mm x 200mm (XYZ) build volume.

There is an OpenOffice spreedsheet in the github repository which will assist in generating a BOM for other build volumes.

You can easily use other lengths of rods and extrusions if more convenient to source. I don't recommend trying to extend the Z axis up a lot though, because the stress on the lower frame mounts may become too much.

Also note that the Z axis lengths here were determined with my particular J-Head hot end, which sticks down about 40mm below the bottom of the extruder, and includes 3mm of glass on top of the heat bed.

Parts List

Mechanical parts

Item Quantity Length / Note
2020 Extrusions (20mm square, t-slot)
Vertical frame piece (sides) 2 400mm 2020extrusion.png
Horizontal frame piece (top and bottom) 2 320mm
Y axis piece 2 415mm
M8 Smooth Rods
X-Axis 2 380mm M8smooth.jpg
Y-Axis 2 415mm
Z-Axis 2 350mm
Threaded Rods
M5 threaded rod for Z axis 2 325mm M10threaded.jpg
Belts & Pulleys
Y axis GT2 timing belt (w=6mm) 1 850mm (start with 1m in case this is a little off)
X axis GT2 timing belt (w=6mm) 1 930mm (start with 1m in case this is a little off)
GT2 pulley 2
Nuts & Bolts
M5 x 10mm machine screw 44
M5 hex nut 2
M5 t slot nut 44
M4 x 20mm machine screw 6
M4 hex nut 6
M3 x 8mm machine screw 1
M3 x 10mm machine screw 11
M3 x 14mm machine screw 18
M3 x 30mm machine screw 7
M3 x 60mm machine screw 2 50mm ok if your springs are short enough
M3 hex nut 20?
M3 lock nut 7
M8 x 20mm smooth rod or grub screw 1

Printed Parts

Printed Parts – Required
X end idler 1 Wilson-x-idler.jpg
X tensioner 1 Wilson-x-tensioner.jpg
X end motor 1 Wilson-x-motor.jpg
X carriage 1 Wilson-xcarriage.jpg
Y bearing holder 4 Wilson-y-bearing-holder.jpg
Z motor holder, left
Z motor holder, right
1 of each Wilson-z-motor.jpg
Z rod holder, left
Z rod holder, right
1 of each Wilson-z-rodholder.jpg
Z endstop holder 1 Wilson-zendstop-holder.jpg
Idler bearing guide (pair) 2 Wilson-bearingguide.jpg
Extruder body and idler 1 Wilson-extruder.jpg
Extruder gear set 1 Wilson-gears.jpg
Extruder fan duct 1 Wilson-duct.jpg
Printed Parts – Required
Z rear bracket 2 Wilson-frame-rearbracket-ts.jpg
Y end idler 1 Wilson-y-idler-ts.jpg
Y end motor 1 Wilson-y-motor-ts.jpg
Y belt holder 1 Wilson-y-belt-holder-ts.jpg
Frame bracket 4 Wilson-frame-beam-bracket-ts.jpg
Printed Parts – Recommended
RAMPS Electronics/Fan frame mount 1 Wilson-ramps-mount.jpg
Filament spool support 1 Wilson-filament-brackets.jpg
SMART display frame mount 1 Wilson-smart-brackets.jpg

All other parts

Everything Else
NEMA17 Stepper motor 5 48mm height, "high torque"
Hot End (J Head) 1
MDF board (6mm thick) 1 230mm by 230mm
MK2, MK2a, etc Heat bed 1
Glass bed 1 3mm borosilicate
Controller (Mega/RAMPS, Rambo, etc 1
Endstop (limit) switch 3
LM8UU Linear bearing 11
608ZZ roller bearing 3 Used for extruder
624 roller bearing 2 Used for Y and X idler ends
5mm to 5mm shaft couplers 2 Can also use 3/16" ID vinyl tubing
40mm x 40mm x 10mm fan 1
80mm x 80mm fan 1
Miniature zip ties 20
Extruder idler springs 2 High tension
Bed leveling springs 4 Lower tension
Power Supply 1 ATX supply with enough 12V amperage for your heat bed.
M8 Hobbed bolt 1