Mondrian Build Manual
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Assembling and setting up the machine should take between 4h to 8h or two afternoons :) If you preassemble everything, or if you disassemble your machine for a travel, it should take 1h to put it back together.
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Contents
General tips
Read the whole manual once or twice before starting, to get an overview of the build
Know the parts
Firstly, have a look at all the part and learn what everything is.
How to insert a T-nut
Tightening torque : 2.5 Nm (+/- 5%)
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Base frame
x4 300mm profile x4 m4x8 x4 m4 t-nut
x4 base corner assembly x1 bottom-plate
Z-sliders
x3 z-slider x1 z-slider for endstop
x4 300mm profile x8 m4x8 x8 m4 t-nut
x3 top corner x1 top corner for z-endstop
x2 300mm profile
x2 m4x8
x2 m4 t-nut
Y-sliders
x2 nema14 stepper motor x2 pulley
x8 m3x30 counter-sunk x4 603zz bearing
The instruction show the left side, it will be the same (in mirror) for the right side.
add the pulley on the motof shaft (if you have this pulley you will need to invert it)
x2 300mm profile
x2 360mm belt
x4 m4x8
x4 t-nut
Z-drive
x1 closed-belt x4 m5 threaded rod 300mm x8 m5 nut x4 mr105zz bearing x4 pulley x8 m5 nylon nut
x1 nema 17 x6 623zz bearing x2 m3x10
x4 large washer x1 m3 nut x1 m3 nut housing
it is not always needed, but if you think a rod could fall off from a z-slider (maybe you need to tighten a nut one face more) you may add a zip-tie to prevent it (or this printed part)
Bed
x1 microswitch x2 ferule heatshrink tubing x1 2pin wire with connector
x1 bed plate x1 film heater x3 m3 nut housing
x3 m3x35 countersunk head x6 m3 nut x3 spring
- zip-tie wires
- cup-noodle
Rear Panel
x1 power supply 150W x1 back panel x1 plug x1 switch x1 minitronics 1.1 x8 M4x8 x8 M4 T-nut x1 extruder 17
- prep switch+plug
- add psu
- wires AC in, DC out
- extruder
- board
- E wire, Z wire, DC in
- add back panel
- z-endstop, bed ntc, bed heat
X-axis
- x-slider
x1 nema14 stepper motor x1 pulley
x4 m3x30 counter-sunk x2 603zz bearing
- y-endstop
- x-endstop
- blower
- check movement
- prep Y-endstop
- prep X-endstop
- motor+pulley+bearings
- belt
- blower
Hotend
- hotend with hotend-holder
- tubing
- if good, wire NTC+Heat+Fan
- if self build, heat to tighten
- put in x-slider
- check movement, file if necessary
Wiring
- bed ok
- back panel ok
- x-axis ok
- hotend
- y-motors+led
Calibration
- config file to use (board)
- making the bed parallel
- config file to use (software)
- then
- elec cover + fan (File:Fan404010.png + m3x16 + m3nut)
- side panels
- door
- celebrate