Mondrian Build Manual

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Revision as of 12:40, 18 March 2015 by Emmanuel (talk | contribs) (Base frame)
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Mondrian Documentation

Assembling and setting up the machine should take between 4h to 8h or two afternoons :) If you preassemble everything, or if you disassemble your machine for a travel, it should take 1h to put it back together.

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General tips

Read the whole manual once or twice before starting, to get an overview of the build

Know the parts

Firstly, have a look at all the part and learn what everything is.

How to insert a T-nut

T-nut insertion.jpg Tightening torque : 2.5 Nm (+/- 5%)

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Base frame corner

Mondrian2 base-corner.png x4 base-corner

Timing pulley2.png x4 GT2 pulley Mr105zz.png x8 605zz bearing M3 washer.jpg x8 M5 washer

230-235mm threaded-rod.jpg x4 Threaded rod M5x300 1350mm closed-belt.jpg x1 closed loop GT2 belt

Mondrian2.1 base-corner v3.jpg

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Base Frame

20x20 300mm.jpg x4 300mm profile M4x8 round-head.jpg x8 m4x8 T-nut.jpg x8 m4 t-nut Mondrian2 bottom-plate.png x1 bottom-plate

Z-sliders

Mondrian2 z-slider.png x3 z-slider Mondrian2 z-slider endstop.png x1 z-slider for endstop

20x20 300mm.jpg x4 300mm profile M4x8 round-head.jpg x8 m4x8 T-nut.jpg x8 m4 t-nut

Mondrian2 corner-top.png x3 top corner Mondrian2 corner-top camera.png x1 top corner for z-endstop

M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 m4 t-nut


20x20 300mm.jpg x2 300mm profile M4x8 round-head.jpg x2 m4x8 T-nut.jpg x2 m4 t-nut

Y-sliders

Mondrian2 y-slider L.png Y-slider left Mondrian2 y-slider R.png Y-slider right

Nema14.jpg x2 nema14 stepper motor Timing pulley2.png x2 pulley

M3x30 countersunk-head.jpg x8 m3x30 counter-sunk 603zz.png x4 603zz bearing

The instruction show the left side, it will be the same (in mirror) for the right side.


20x20 300mm.jpg x2 300mm profile T2.5belt.jpg x2 360mm belt M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 t-nut

M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 t-nut

Z-drive

1350mm closed-belt.jpg x1 closed-belt 230-235mm threaded-rod.jpg x4 m5 threaded rod 300mm M5 nut.jpg x8 m5 nut Mr105zz.png x4 mr105zz bearing Timing pulley.jpg x4 pulley M5-nylon-nut.png x8 m5 nylon nut

Nema17.png x1 nema 17 623zz.jpg x6 623zz bearing M3x10 2.png x2 m3x10

M3x20.jpg x2 m3x20 M3x25TCHC.jpg x1 m3x25 M3 washer.jpg x8 washer

M3 large washer.png x4 large washer M3 nut.jpg x1 m3 nut Mondrian2 m3-nut-housing.png x1 m3 nut housing

Bed

T-nut.jpg x1 m4 t-nut M4x10.png x1 m4x10

Mondrian2 Z-plate.png x1 Z-plate M3x16.jpg x4 m3x16 M3 nut.jpg x4 m3 nut

Microswitch 2.PNG x1 microswitch Ferule.JPG x2 ferule Heatshrink-tubing.JPG heatshrink tubing 2pin-wire connector.JPG x1 2pin wire with connector

Foldarap1.1 bed-plate.jpg x1 bed plate Foldarap2 kapton-heater.jpg x1 film heater Mondrian2 m3-nut-housing.png x3 m3 nut housing

M3x30 countersunk-head.jpg x3 m3x35 countersunk head M3 nut.jpg x6 m3 nut Bed springs RS751455.jpg x3 spring


Rear Panel

Back panel.png x1 back panel C14 CEI male-plug.jpg x1 plug Switch.jpg x1 switch M3x8.jpg x2 m3x8 M3 nut.jpg x2 m3 nut

6,35mm-faston-ferule.jpg x3 6,35 ferule (+ insulation) 6,35mm-faston-ferule.jpg x4 4,8 ferule (+ insulation)

Flat-120w-psu.jpg x1 power supply 150W M3x8.jpg x2 m3x8

Minitronics v1-1.png x1 minitronics 1.1 Strut.png x4 strut M3x8.jpg x8 m3x8

Nema17.png x1 NEMA 17 stepper motor Maritime-models drive-gear.jpg x1 knurled insert

Extruder nema17 2.png x1 extruder 17 Pneumatic-fitting MA1203M5.jpg x1 pneumatic fitting M3x10 2.png x2 M3x10

M3x16.jpg x1 M3x16 623zz.jpg x1 603zz bearing M3x25TCHC.jpg x1 M3x25

M3x35.jpg x2 M3x35 Foldarap extruder-spring RS751483.jpg x2 spring M3 nut.jpg x2 M3 nut M3 washer.jpg x2 M3 washer

M4x8 round-head.jpg x5 M4x8 T-nut.jpg x5 M4 T-nut

X-axis

X-endstop

Microswitch 2.PNG x1 microswitch Ferule.JPG x2 ferule Heatshrink-tubing.JPG heatshrink tubing 2pin-wire connector.JPG x1 2 pin wire with connector

Y-endstop

X-slider

Mondrian2 x-slider.png x1 x-slider Mondrian2 endstop 10.JPG x2 endstop

Mondrian2 x-slider.png x1 x-slider Nema14.jpg x1 nema14 stepper motor Timing pulley2.png x1 pulley T2.5belt.jpg x1 belt

M3x30 countersunk-head.jpg x4 m3x30 countersunk 603zz.png x2 603zz bearing

M4x8 round-head.jpg x2 m4x8 T-nut.jpg x2 T-nut

Blower

Ferule.JPG x2 ferule Heatshrink-tubing.JPG heatshrink tubing

M4x8 round-head.jpg x2 m4x8 round-head M4x10.png x1 m4x8 T-nut.jpg x3 T-nut


Hotend

FoldaRap-hotend Heater-block.jpg x1 heater block FoldaRap-hotend nozzle.jpg x1 nozzle FoldaRap-hotend Barrel 00.jpg x1 barrel Thermistor 100k.jpg x1 thermistor

FoldaRap-hotend Heatsink-v3.jpg x1 hotend heatsink (+ tube holder) Tubing.jpg x1 PTFE tube

FoldaRap2 X-slider hotend-holder.jpg x1 hotend holder M3x8.jpg x4 m3x8

Mondrian2 x-slider.png x1 x-slider

Fan404010.png x1 fan Fan-railings.png x1 fan railings M3x16.jpg x4 m3x16 M3 washer.jpg x4 m3 washer

Cartridge-heater.jpg x1 cartridge heater

Ferule.JPG x2 1mm ferrule 6432-heatshrink-sleeve.jpg x2 heatshrink sleeve

Male-casing.jpg x1 male casing Female-ferrule.jpg x6 female ferrule

Cable harness

2pin-wire connector.JPG x2 2 pin-wire with connector Cartridge-wires-70cm-1.jpg x2 cartridge wire (70cm)

Female-casing.jpg x1 female casing Male-ferrule.jpg x6 male ferrule End-piece.jpg x2 end piece

Wiring

  1. bed ok
  2. back panel ok
  3. x-axis ok
  1. hotend
  2. y-motors+led

Calibration

  • config file to use (board)

your 3D-printer is connected and moves well

  • making the bed parallel
  • config file to use (software)
  1. then
    1. elec cover + fan (File:Fan404010.png + m3x16 + m3nut)
    2. side panels
    3. door
  2. celebrate