Mondrian Build Manual

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Revision as of 04:45, 25 November 2014 by Emmanuel (talk | contribs) (Hotend)
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Mondrian Documentation

Assembling and setting up the machine should take between 4h to 8h or two afternoons :) If you preassemble everything, or if you disassemble your machine for a travel, it should take 1h to put it back together.

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General tips

Read the whole manual once or twice before starting, to get an overview of the build

Know the parts

Firstly, have a look at all the part and learn what everything is.

How to insert a T-nut

T-nut insertion.jpg Tightening torque : 2.5 Nm (+/- 5%)

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Base frame

Mondrian2 base-corner.png x4 base-corner

20x20 300mm.jpg x4 300mm profile M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 m4 t-nut

Base-frame 2.png x4 base corner assembly Mondrian2 bottom-plate.png x1 bottom-plate

M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 m4 t-nut

Z-sliders

Mondrian2 z-slider.png x3 z-slider Mondrian2 z-slider endstop.png x1 z-slider for endstop

20x20 300mm.jpg x4 300mm profile M4x8 round-head.jpg x8 m4x8 T-nut.jpg x8 m4 t-nut

Mondrian2 corner-top.png x3 top corner Mondrian2 corner-top camera.png x1 top corner for z-endstop

M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 m4 t-nut


20x20 300mm.jpg x2 300mm profile M4x8 round-head.jpg x2 m4x8 T-nut.jpg x2 m4 t-nut

Y-sliders

Mondrian2 y-slider L.png Y-slider left Mondrian2 y-slider R.png Y-slider right

Nema14.jpg x2 nema14 stepper motor Timing pulley2.png x2 pulley

M3x30 countersunk-head.jpg x8 m3x30 counter-sunk 603zz.png x4 603zz bearing

The instruction show the left side, it will be the same (in mirror) for the right side.


20x20 300mm.jpg x2 300mm profile T2.5belt.jpg x2 360mm belt M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 t-nut

M4x8 round-head.jpg x4 m4x8 T-nut.jpg x4 t-nut

Z-drive

1350mm closed-belt.jpg x1 closed-belt 230-235mm threaded-rod.jpg x4 m5 threaded rod 300mm M5 nut.jpg x8 m5 nut Mr105zz.png x4 mr105zz bearing Timing pulley.jpg x4 pulley M5-nylon-nut.png x8 m5 nylon nut

Nema17.png x1 nema 17 623zz.jpg x6 623zz bearing M3x10 2.png x2 m3x10

M3x20.jpg x2 m3x20 M3x30.jpg x1 m3x25 M3 washer.jpg x8 washer

M3 large washer.png x4 large washer M3 nut.jpg x1 m3 nut Mondrian2 m3-nut-housing.png x1 m3 nut housing

Bed

  • m3x16 (4)
  • m3x35 (3)
  • m3 nut (3+3+4)
  • springs (3)
  • film heater
  • z-endstop
  1. add z-plate
  2. prep heated bed
  3. add bed + springs + nuts
  4. zip-tie wires
  5. prep z-endstop add in
  6. add 4 m3x16
  7. add z-end bolt
  8. cup-noodle

Rear Panel

  • power supply
  • back panel
  • plug
  • switch
  • electronic board
  • m4x8 (8)
  • m4 t-nut (8)
  • extruder (cold-end)
  1. prep switch+plug
  2. add psu
  3. wires AC in, DC out
  4. extruder
  5. board
    1. E wire, Z wire, DC in
  6. add back panel
    1. z-endstop, bed ntc, bed heat

X-axis

  • x-slider

Nema14.jpg x1 nema14 stepper motor Timing pulley2.png x1 pulley

M3x30 countersunk-head.jpg x4 m3x30 counter-sunk 603zz.png x2 603zz bearing

  • y-endstop
  • x-endstop
  • blower
  1. check movement
  2. prep Y-endstop
  3. prep X-endstop
  4. motor+pulley+bearings
  5. belt
  6. blower

Hotend

  1. hotend with hotend-holder
  2. tubing
  3. if good, wire NTC+Heat+Fan
  4. if self build, heat to tighten
  5. put in x-slider
  6. check movement, file if necessary

Wiring

  1. bed ok
  2. back panel ok
  3. x-axis ok
  1. hotend
  2. y-motors+led

Calibration

  • config file to use (board)
  • making the bed parallel
  • config file to use (software)
  1. then
    1. elec cover + fan
    2. side panels
    3. door
  2. celebrate