G3D driver

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Revision as of 09:51, 20 July 2013 by MikeP-NZ (talk | contribs) (VREF Calculation Formula)
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A4988 G3D Stepper Drivers

Release status: working

G3d 1.jpg
Description
New generation stepper motor driver
License
Author
Contributors
Based-on
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Categories
Electronics
CAD Models
External Link


Summary

This is the new innovative stepper motor driver for your 3D printer or any task involved stepper motors! It is a new generation as replacement for Pololu/StepStick.

Professional design ensure stable operation of this driver - it contain 2oz copper PCB for better heat dissipation and 0.1ohm sense resistors which let it working up to 2A (heatsink and additional air cooling is needed for operating over 1A).

Using standard A4988 drivers you face the problem of vibration / shaking stepper motors and frame when stepper motors are moving (most noticeable on Z stage). These drivers solves this problem by using an additional 30k trimpot to correctly select the off-time settings.


Is it complicated to use?

No, you only need to turn second trimpot (OSC) fully counterclokwise and that's all - you can enjoy smoother and quieter stepper motors operation and no more lost motor steps because of non-optimal off-time settings.


For what we need second trimpot ?

This is just 30k trimpot which turned fully counterclokwise pulling ROSC pin into ground and turning it clockwise let you to choose reference.


Quotet from A4988 datasheet:

"By pulling the ROSC pin to ground (second trimpot turned fully counter clockwise in our driver), mixed decay is set to be active 100% of the time, for both rising and falling currents, and prevents missed steps. If this is not an issue, it is recommended that automatically-selected mixed decay be used, because it will produce reduced ripple currents. Refer to the Fixed Off-Time section for details."

You can check A4988 datasheet for more informations.

Where to get it?

4pcs or 5pcs G3D Drivers fully soldered and assembled and ready to use:

4pcs GADGETS3D.com
5pcs GADGETS3D.com
Fabster3D Ebay
Robots3D (Russia)
Makershop.co.nz (New Zealand)

You can also build it by yourself design files you can find at bottom of page.

VREF Calculation Formula

VREF = I_TripMax * 8 * 0.1
I_TripMax = Peak current through one winding of your motor (A)(other winding will be off)
Note that the current rating shown on your stepper motor is usually for current in both windings.
The peak current through both windings simultaneously will be 70.71% of I_TripMax.
To avoid excessive heating of the stepper motor, particularly if it is bolted to a PLA component, you should set I_tripMax to no more than your steppers Rated current.
This will result in approximately half the temperature rise and 70% of the rated torque.

Example: 0.4A * 8 * 0.1 = 0.32V

VREF can be measured with a voltmeter between the metal top of the trimpot and GND.

Pictures

G3d 11.jpg

G3d 22.jpg

G3d 33.jpg

Design Files

Note: The schematic linked below shows Sense resistors as 0.2 ohm.
The I trip calculation above and the products being shipped use 0.1 ohm sense resistors.
This is a change from the common Pololu design, which uses 0.05 ohm for sense resistors.

Schematic


Gerber files

Licences

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